Hot Selling Ni-Cu Alloy Monel K500 Nickel Based Alloy Coil for Sour-gas service applications
Material |
Monel/Inconel/Hastelloy/Duplex Steel/PH Steel/Nickel Alloy |
Shape |
Round,Forging,Ring,Coil,Flange,Disc,Foil,Spherical,Ribbon,Square,Bar,Pipe,Sheet |
Grade |
Duplex: 2205(UNS S31803/S32205),2507(UNS S32750),UNS S32760(Zeron 100),2304,904L |
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Others:253Ma,254SMo,654SMo,F50(UNSS32100)F60,F61,F65,1J22,N4,N6 etc |
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Alloy : Alloy 20/28/31 |
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Hastelloy:HastelloyB/ -2/B-3/C22/C-4/S/ C276/C-2000/G-35/G-30/X/N/g |
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Hastelloy B / UNS N10001,Hastelloy B-2 / UNS N10665 / DIN W. Nr. 2.4617,Hastelloy C, Hastelloy C-4 / UNS N06455 / DIN W. Nr. 2.4610,Hastelloy C-22 / UNS N06022 / DIN W. Nr. 2.4602, Hastelloy C-276 / UNS N10276 / DIN W. Nr. 2.4819,Hastelloy X / UNS N06002 / DIN W. Nr. 2.4665 |
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Haynes: Haynes 230/556/188 |
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Inconel 600/601/602CA/617/625/713/718/738/X-750,Carpenter 20 |
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Inconel 718 / UNS N07718 / DIN W. Nr. 2.4668,Inconel 601 / UNS N06601 / DIN W. Nr. 2.4851, Inconel 625 / UNS N06625 / DIN W. Nr. 2.4856,Inconel 725 / UNS N07725,Inconel X-750 / UNS N07750 / DIN W. Nr. 2.4669,Inconel 600 / UNS N06600 / DIN W. Nr. 2.4816 |
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Incoloy: Incoloy 800/800H/800HT/825/925/926; |
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GH: GH2132,GH3030,GH3039,GH3128,GH4180,GH3044 |
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Monel: Monel 400/K500/R405 |
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Nitronic: Nitronic 40/50/60; |
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Nimonic: Nimonic 75/80A/90/A263 ; |
Specification |
Wire: 0.01-10mm Strip: 0.05*5.0-5.0*250mm Bar: φ4-50mm;Length 2000-5000mm Pipe: φ6-273mm;δ1-30mm;Length 1000-8000mm Sheet: δ 0.8-36mm;Width 650-2000mm;Length 800-4500mm |
Product Characteristics |
1.According to the preparation process can be divided into deformation superalloys, casting superalloys and powder metallurgy superalloys. 2.According to the strengthening mode, there are solid solution strengthening type, precipitation strengthening type, oxide dispersion strengthening type and fiber strengthening type, etc.. |
Standard |
GB,AISI,ASTM,DIN,EN,SUS,UNS etc |
Inspection |
ISO,SGS,BV and so on. |
Application |
High temperature components such as turbine blades, guide vanes, turbine disks, high pressure compressor disks,machine manufacturing and combustion chambers used in the manufacture of aviation, naval and industrial gas turbines |
Packaging |
1. cases packed in wooden cases 2. paper packaging 3. plastic packing 4. foam packaging Packaging according to customer requirements or products |
Delivery |
7-25days or According to the product |
Payment |
L/C,D/A,D/P,T/T,Western Union,MoneyGram,According to customer requirements payments for offline orders. |
Monel K500 is a precipitation-hardenable nickel-copper alloy that combines the excellent corrosion resistance characteristic of Monel 400 with the added advantage of greater strength and hardness. These amplified properties, strength and hardness, are obtained by adding aluminum and titanium to the nickel-copper base and by a thermal processing used to effect precipitation, typically called age hardening or aging. When in the age-hardened condition, Monel K-500 has a greater tendency toward stress-corrosion cracking in some environments than Monel 400. Alloy K-500 has approximately three times the yield strength and double the tensile strength when compared with alloy 400. Plus, it can be further strengthened by cold working prior to precipitation hardening. The strength of this nickel steel alloy is maintained to 1200° F but stays ductile and tough down to temperatures of 400° F. Its melting range is 2400-2460° F.
This nickel alloy is spark resistant and non-magnetic to -200° F. However, it is possible to develop a magnetic layer on the surface of the material during processing. Aluminum and copper may be selectively oxidized during heating, leaving a magnetic nickel rich film on the outside. Pickling or bright dipping in acid can remove this magnetic film and restore the non-magnetic properties.
Corrosion Resistant Monel K-500
The corrosion resistance of alloy K-500 is substantially equivalent to that of alloy 400 except that when in the age-hardened condition, nickel alloy K-500 has a greater tendency toward stress-corrosion cracking in some environments. Monel K-500 has been found to be resistant to a sour-gas environment. The combination of very low corrosion rates in high-velocity sear water and high strength make alloy K-500 particularly suitable for shafts of centrifugal pumps in marine service. In stagnant or slow-moving sea water, fouling may occur followed by pitting but this pitting slows down after a fairly rapid initial attack.
What are the characteristics of Monel K500?
- Corrosion resistance in an extensive range of marine and chemical environments. From pure water to non-oxidizing mineral acids, salts and alkalis.
- Excellent resistance to high velocity sea water
- Resistant to a sour-gas environment
- Excellent mechanical properties from sub-zero temperatures up to about 480C
- Non-magnetic alloy
Chemical Composition, %
Ni |
Cu |
Al |
Ti |
C |
Mn |
Fe |
S |
Si |
63.0-70.0 |
Remainder |
2.30-3.15 |
.35-.85 |
.25 max |
1.5 max |
2.0 max |
.01 max |
.50 max |
In what applications is Monel K-500 used?
- Sour-gas service applications
- Oil and gas production safety lifts and valves
- Oil-well tools and instruments like drill collars
- Oil well industry
- Doctor blades and scrapers
- Chains, cables, springs, valve trim, fasteners for marine service
- Pump shafts and impellers in marine service
Fabrication with Monel K-500
Monel K-500 is readily fabricated by standard commercial procedures.
Welding alloy K-500 is best accomplished by the gas-tungsten-arc welding process. It is recommended that Monel K-500 be annealed when it is welded and that any weldments be stress relieved prior to aging.
Heavy machining of this alloy is best accomplished when the material is in the annealed condition or hot-worked and quenched condition. Age-hardened material however can be finish-machined to close tolerances and fine finishes. Therefore, the recommended practice is to machine slightly oversize, age-harden, then finish to size. During aging, a slight permanent contraction takes place, but little warpage occurs because of the low temperatures and slow cooling rates involved.
Specifications
Bar |
Rod |
AMS 4676 |
AMS 4676 |
Mechanical Properties
Typical Room Temperature Tensile Properties of Annealed Material
Product Form |
Condition |
Tensile (ksi) |
.2% Yield (ksi) |
Elongation % |
Hardness |
Rod & Bar |
Hot-Finished/Aged |
140-190 |
100-150 |
30-20 |
27-38 HRC |
Rod & Bar |
Hot Finished/Annealed |
90-110 |
40-60 |
45-25 |
75-90 HRB |
Rod & Bar |
Hot Finished/Annealed/Aged |
130-165 |
85-120 |
35-20 |
24-35 HRC |
Rod & Bar |
Cold-Drawn/Aged |
135-185 |
95-160 |
30-15 |
25-41 HRC |
Rod & Bar |
Cold-Drawn/Annealed/Aged |
130-190 |
85-120 |
30-20 |
24-35 HRC |
Plate |
ot-Finished/Aged |
140-180 |
100-135 |
30-20 |
27-37 HRC |
Sheet |
Cold-Rolled/Annealed |
90-105 |
40-65 |
45-25 |
85 HRB Max |
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