Customization: | Available |
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Application: | Aviation, Electronics, Industrial, Chemical |
Standard: | JIS, DIN, BS, ASTM, AISI |
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Introduction:
Monel K500 is a nickel-copper alloy that offers exceptional strength and outstanding resistance to a wide range of corrosive environments. This alloy is the ideal choice for various applications, including pipe systems, thanks to its unique combination of properties. In this article, we will delve into the features and advantages of Monel K500 pipes, highlighting why they are a popular choice in demanding industries.
Corrosion Resistance:
One of the most significant advantages of Monel K500 pipe is its exceptional resistance to corrosion. This alloy is highly resistant to a variety of corrosive environments, including seawater, acids, and alkalis. It offers superior performance in applications where exposure to high temperatures, extreme pressures, and harsh chemicals is a concern. This resistance makes Monel K500 pipes an excellent choice for offshore and marine applications, oil and gas industries, chemical processing plants, and more.
Strength and Durability:
Monel K500 pipe is known for its impressive mechanical properties, making it one of the strongest and most durable materials available. The alloy's high tensile strength and excellent toughness ensure that the pipes can withstand extreme conditions, including high-pressure environments. This strength also makes Monel K500 pipes resistant to deformation and cracking, providing long-lasting performance and reducing the need for frequent maintenance and replacements.
Temperature Resistance:
Monel K500 exhibits excellent resistance to elevated temperatures, making it suitable for applications that involve heat transfer or are subjected to high-temperature environments. The alloy retains its mechanical properties even at elevated temperatures, ensuring the integrity and longevity of the piping system. This property is particularly advantageous in industries such as power generation, chemical processing, and oil refining, where pipes are exposed to extreme temperatures.
Versatility:
Monel K500 pipes offer a wide range of design options, making them suitable for a variety of applications. They can be easily shaped, welded, and fabricated into different forms, such as seamless or welded pipes, fittings, and flanges. This versatility allows for the customization of piping systems to meet specific project requirements.
Cost-Effective Solution:
Although Monel K500 pipes may have a higher initial cost compared to other materials, their exceptional durability and resistance to corrosion result in long-term cost savings. The need for frequent replacements and repairs is greatly reduced due to the alloy's resistance to wear, corrosion, and degradation, minimizing downtime and maintenance costs.
Conclusion:
Monel K500 pipe stands out as an excellent choice for a wide range of industries requiring a combination of strength, durability, corrosion resistance, and temperature resistance. Its remarkable performance in demanding environments ensures the integrity and longevity of piping systems, reducing downtime and maintenance costs. With its versatility and cost-effectiveness, Monel K500 pipe proves to be a reliable investment for projects and applications where performance is crucial.
Bar | Pipe and Tube | Plate, Sheet, and Strip |
ASTM B865 | DIN 17751 | DIN 17750 |
Specifications of Monel K-500 Nickel Alloy:
UNS | W. Nr |
N05500 | 2.4375 |
Composition | Ni | Cu | Al | Ti | Fe | Mn | S | C | Si | |
Content (%) | Min. | 63 | 27.0 | 2.30 | 0.35 | |||||
Max. | 33.0 | 3.15 | 0.85 | 2.0 | 1.5 | 0.01 | 0.25 | 0.5 |
Tensile Strength (σb/MPa) | Yield Strength (σp0.2/MPa) | Elongation (σ5/%) |
1100 | 790 | 20 |
Typical applications for this nickel-copper super alloy and its products are turbine blades and gas turbine blades for aircraft engines, fasteners and springs for marine services, pump and valve components for chemical processing, doctor blades and scrapers for pulp processing in paper production, etc.
Nickel Sheet | |
Thickness | 0.3mm - 6.0mm |
Width | 1000mm - 2200mm |
Length | Produce as requirement |
Nickel Plate | |
Thickness | 3.0mm - 300mm |
Width | 1000mm - 3000mm |
Length | Produce as requirement |
Nickel Strip / Nickel Foil | |
Thickness | 0.02mm - 16.0mm |
Width | 5mm - 900mm |
Nickel Coil | |
Thickness | 0.3mm - 16.0mm |
Width | 1000mm - 3000mm |
Nickel Pipe | |
Outside Diameter | 6.0mm - 1219mm |
Thickness | 0.5mm - 100mm |
Nickel Capillary Pipe | |
Outside Diameter | 0.5mm - 6.0mm |
Thickness | 0.05mm - 2.0mm |
Nickel Bar | |
Diameter | Ф4mm - Ф600mm |
Nickel Wire Rod | |
Diameter | Ф0.01mm - Ф6.0mm |
Material Classification | |
Inconel |
Inconel 722, Inconel 725, Inconel X-750, Inconel 625, Inconel 686, Inconel 690, Inconel 702, Inconel 706, Inconel 713C, Inconel 600, Inconel 601, Inconel 602CA, Inconel 617, Inconel 718.
|
Incoloy | Incoloy 945, Incoloy A-286, Incoloy 901, Incoloy 903, Incoloy 907, Incoloy 909, Incoloy 925, Incoloy 926, Incoloy 330, Incoloy 800, Incoloy 800H, Incoloy 800HT, Incoloy 801, Incoloy 840, Incoloy 20, Incoloy 205, Incoloy 208 |
Hastelloy | Hastelloy C 276, Hastelloy G, Hastelloy W, Hastelloy X, Hastelloy G-30, Hastelloy G-35, Hastelloy G3, Hastelloy N, Hastelloy S, B-2, Hastelloy B-3, Hastelloy C2000, Hastelloy C22 |
Haynes | Haynes 75, Haynes 244, Haynes 25, Haynes 263, Haynes 282, Haynes 556, Haynes 188, Haynes 230, Haynes 233, Haynes 242 |
Monel | Monel 400, Monel K-500, Monel R405, Monel 401, Monel 404, Monel 405. |
Nimonic | Nimonic 91, Nimonic C263, Nimonic PE11, Nimonic PE16, Nimonic PK33, Nimonic 80A, Nimonic 96, Nimonic 90, Nimonic 901, Nimonic 105, Nimonic 115 |
Other Nickel | Waspaloy, Multimet N155, Mumetal 80, Rene 41, Kovar, Maraging 250, Maraging 300, Maraging 350, MP159, MP35N, Alloy 46, Alloy 48, Alloy 52, Alloy 42, Alloy 45, Cobalt alloy 6b, Custom 455, Invar 36, Invar 42, Nickel 200, Nickel 201 |
Q: What kind of ZYTC company?
A: ZYTC is a professional manufacturer of metals and alloy productions and has its own warehouse with more than 30,000 tons capacity. We are working hard to open up the international market. At the same time, we will encounter a variety of purchase orders, In order to meet customer requirements and improve services, we will also distribute some kinds of metal products, of course, our strict procurement management and quality management departments can guarantee excellent quality of all products.
Q: What certificate does ZYTC have?
A: ZYTC acquired the ISO 14001 environmental management system certificate, 0HSAS18001 occupational health and safety management system certificate, and ISO 9001 quality management system certificate.
Q: What's your purchasing system?
A: Our procurement system adopts the 5R principle to ensure the "right quality" from the "right supplier" with the "right quantity" of materials at the "right time" with the "right price" to maintain normal production and sales activities. At the same time, we strive to reduce production and marketing costs to achieve our procurement and supply goals: close relationships with suppliers, ensure and maintain supply, reduce procurement costs, and ensure procurement quality.
Q: Who are your cooperate partners?
A: ZYTC has a very good relationship with world-known factories, such as Baosteel, TISCO, ZPSS, JISCO, ATl, SMC, HAYNES, VDM, ArcelorMittal, Outokumpu, etc.
Q: What are your company's payment methods?
A: 30% T/T deposit, 70% T/T balance payment before shipment. More payment methods depend on your choices.
Q: Can you accept small orders?
A: If we have the exact materials in stock, we can deliver even 1 piece. If we don't have the goods in stock, the MOQ is normally 1 ton.
Q: Do you guarantee the safe and reliable delivery of products?
A: Yes, we always use high-quality packaging for shipping. We usually pack the products with a soft material such as polyethylene foam and then pack it in wooden cases to ensure the safety of the product in the process of transportation.
Q: Does ZYTC provide processing services?
A: Yes, we also provide processing services to the outside world, and providing professional services is one of our goals. Such as bending, water cutting, laser cutting, digging holes, welded, slit coil, and other processing according to the drawings.
Q: How to guarantee the quality?
A: Each production procedure will be subject to test and evaluation. from the very choice of raw materials to the package for shipment. Only the products surviving all the tests are delivered for export.
Q: What if there is a quality problem?
A: We also keep a piece of the sample before shipping. After comparing the buyer's test result, and it turns out to be our problem, we will return the money back and pay for your lost or delivery of qualified materials again.
Q: Can you provide samples?
A: As a professional company, we know that the quality of products is valued by each customer, especially for international trade, we understand the customer's worries, so we can provide samples to customers, and we can ensure the consistency of the quality of samples and batch product products. The sample is free, but the buyer should pay the freight fee. And the freight fee will be returned in the future order.
Q: How about the delivery time?
A: Stock products can be shipped within 3 days. Customized product delivery time is normally 25 working days, but it is also influenced by the specific requirements or the order quantity. Partial shipment is allowed.